Metal & Plastic Operators: Cut, Punch, Press

Also called: Adjuster, Angle Shear Operator, Angle Shear Set Up Operator, Arbor Press Operator, Automatic Punch-Press Operator

Varies

estimated salary

Cutting, punching, and press machine setters, operators, and tenders, metal and  pastic set up, operate, or tend machines to saw, cut, shear, slit, punch, crimp, notch, bend, or straighten metal or plastic material.

  • Examine completed workpieces for defects, such as chipped edges or marred surfaces and sort defective pieces according to types of flaws.
  • Measure completed workpieces to verify conformance to specifications, using micrometers, gauges, calipers, templates, or rulers.
  • Set stops on machine beds, change dies, and adjust components, such as rams or power presses, when making multiple or successive passes.
  • Start machines, monitor their operations, and record operational data.
  • Set up, operate, or tend machines to saw, cut, shear, slit, punch, crimp, notch, bend, or straighten metal or plastic material.
  • Test and adjust machine speeds or actions, according to product specifications, using gauges and hand tools.
  • Install, align, and lock specified punches, dies, cutting blades, or other fixtures in rams or beds of machines, using gauges, templates, feelers, shims, and hand tools.
  • Read work orders or production schedules to determine specifications, such as materials to be used, locations of cutting lines, or dimensions and tolerances.
  • Position guides, stops, holding blocks, or other fixtures to secure and direct workpieces, using hand tools and measuring devices.
  • Position, align, and secure workpieces against fixtures or stops on machine beds or on dies.
  • Load workpieces, plastic material, or chemical solutions into machines.
  • Adjust ram strokes of presses to specified lengths, using hand tools.
  • Clean and lubricate machines.
  • Mark identifying data on workpieces.
  • Clean work area.
  • Plan sequences of operations, applying knowledge of physical properties of workpiece materials.
  • Operate forklifts to deliver materials.
  • Lubricate workpieces with oil.
  • Turn controls to set cutting speeds, feed rates, or table angles for specified operations.
  • Scribe reference lines on workpieces as guides for cutting operations, according to blueprints, templates, sample parts, or specifications.
  • Place workpieces on cutting tables, manually or using hoists, cranes, or sledges.
  • Turn valves to start flow of coolant against cutting areas or to start airflow that blows cuttings away from kerfs.
  • Thread ends of metal coils from reels through slitters and secure ends on recoilers.
  • Grind out burrs or sharp edges, using portable grinders, speed lathes, or polishing jacks.
  • Remove housings, feed tubes, tool holders, or other accessories to replace worn or broken parts, such as springs or bushings.
  • Replace defective blades or wheels, using hand tools.
  • Set blade tensions, heights, and angles to perform prescribed cuts, using wrenches.
  • Select, clean, and install spacers, rubber sleeves, or cutters on arbors.
  • Hand-form, cut, or finish workpieces, using tools such as table saws, hand sledges, or anvils.
  • Preheat workpieces, using heating furnaces or hand torches.
  • Sharpen dulled blades, using bench grinders, abrasive wheels, or lathes.
  • Hone cutters with oilstones to remove nicks.
Work Context

Work Context information for this career will be available soon.

Work Activities
  • Getting Information — Observing, receiving, and otherwise obtaining information from all relevant sources.
  • Controlling Machines and Processes — Using either control mechanisms or direct physical activity to operate machines or processes (not including computers or vehicles).
  • Handling and Moving Objects — Using hands and arms in handling, installing, positioning, and moving materials, and manipulating things.
  • Inspecting Equipment, Structures, or Material — Inspecting equipment, structures, or materials to identify the cause of errors or other problems or defects.
  • Performing General Physical Activities — Performing physical activities that require considerable use of your arms and legs and moving your whole body, such as climbing, lifting, balancing, walking, stooping, and handling of materials.
  • Monitor Processes, Materials, or Surroundings — Monitoring and reviewing information from materials, events, or the environment, to detect or assess problems.
  • Making Decisions and Solving Problems — Analyzing information and evaluating results to choose the best solution and solve problems.
  • Communicating with Supervisors, Peers, or Subordinates — Providing information to supervisors, co-workers, and subordinates by telephone, in written form, e-mail, or in person.
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Detailed Work Activities
  • Measure dimensions of completed products or workpieces to verify conformance to specifications.
  • Inspect metal, plastic, or composite products.
  • Sort materials or products for processing, storing, shipping, or grading.
  • Read work orders or other instructions to determine product specifications or materials requirements.
  • Review blueprints or other instructions to determine operational methods or sequences.
  • Load materials into production equipment.
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Knowledge

Mechanical
  • Knowledge of machines and tools, including their designs, uses, repair, and maintenance.
Production and Processing
  • Knowledge of raw materials, production processes, quality control, costs, and other techniques for maximizing the effective manufacture and distribution of goods.
Mathematics
  • Knowledge of arithmetic, algebra, geometry, calculus, statistics, and their applications.

Skills

Operation Monitoring
  • Watching gauges, dials, or other indicators to make sure a machine is working properly.
Operation and Control
  • Controlling operations of equipment or systems.
Monitoring
  • Monitoring/Assessing performance of yourself, other individuals, or organizations to make improvements or take corrective action.
Quality Control Analysis
  • Conducting tests and inspections of products, services, or processes to evaluate quality or performance.
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Abilities

Arm-Hand Steadiness
  • The ability to keep your hand and arm steady while moving your arm or while holding your arm and hand in one position.
Control Precision
  • The ability to quickly and repeatedly adjust the controls of a machine or a vehicle to exact positions.
Near Vision
  • The ability to see details at close range (within a few feet of the observer).
Manual Dexterity
  • The ability to quickly move your hand, your hand together with your arm, or your two hands to grasp, manipulate, or assemble objects.
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Personality

People interested in this work like activities that include ideas, thinking, and figuring things out.
They do well at jobs that need:
  • Achievement/Effort
  • Persistence
  • Initiative
  • Leadership
  • Cooperation
  • Concern for Others
  • Social Orientation
  • Self Control
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Technology

You might use software like this on the job:

Computer aided design CAD software
  • Autodesk AutoCAD Hot Technology
Spreadsheet software
  • Microsoft Excel Hot Technology
Office suite software
  • Microsoft Office Hot Technology
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