Metal & Plastic Machine Setters: Extruding, Forming, Pressin

Also called: Abrasive Wheel Molder, Air Bag Curer, Alfalfa Dehydrator Operator, Arch Cushion Press Operator, Artificial Log Machine Operator

Varies

estimated salary

Extruding, Forming, pressing, and compacting machine setters, operators, and tenders set up, operate, or tend machines, such as glass-forming machines, plodder machines, and tuber machines, to shape and form products such as glassware, food, rubber, soap, brick, tile, clay, wax, tobacco, or cosmetics.

  • Adjust machine components to regulate speeds, pressures, and temperatures, and amounts, dimensions, and flow of materials or ingredients.
  • Press control buttons to activate machinery and equipment.
  • Examine, measure, and weigh materials or products to verify conformance to standards, using measuring devices such as templates, micrometers, or scales.
  • Monitor machine operations and observe lights and gauges to detect malfunctions.
  • Clear jams, and remove defective or substandard materials or products.
  • Notify supervisors when extruded filaments fail to meet standards.
  • Record and maintain production data, such as meter readings, and quantities, types, and dimensions of materials produced.
  • Review work orders, specifications, or instructions to determine materials, ingredients, procedures, components, settings, and adjustments for extruding, forming, pressing, or compacting machines.
  • Turn controls to adjust machine functions, such as regulating air pressure, creating vacuums, and adjusting coolant flow.
  • Clean dies, arbors, compression chambers, and molds, using swabs, sponges, or air hoses.
  • Synchronize speeds of sections of machines when producing products involving several steps or processes.
  • Move materials, supplies, components, and finished products between storage and work areas, using work aids such as racks, hoists, and handtrucks.
  • Activate machines to shape or form products, such as candy bars, light bulbs, balloons, or insulation panels.
  • Select and install machine components, such as dies, molds, and cutters, according to specifications, using hand tools and measuring devices.
  • Send product samples to laboratories for analysis.
  • Couple air and gas lines to machines to maintain plasticity of material and to regulate solidification of final products.
  • Pour, scoop, or dump specified ingredients, metal assemblies, or mixtures into sections of machine prior to starting machines.
  • Measure, mix, cut, shape, soften, and join materials and ingredients, such as powder, cornmeal, or rubber to prepare them for machine processing.
  • Remove materials or products from molds or from extruding, forming, pressing, or compacting machines, and stack or store them for additional processing.
  • Feed products into machines by hand or conveyor.
  • Measure arbors and dies to verify sizes specified on work tickets.
  • Thread extruded strips through water tanks and hold-down bars, or attach strands to wires and draw them through tubes.
  • Complete work tickets, and place them with products.
  • Disassemble equipment to repair it or to replace parts, such as nozzles, punches, and filters.
  • Remove molds, mold components, and feeder tubes from machinery after production is complete.
  • Swab molds with solutions to prevent products from sticking.
  • Ignite burners to preheat products, or use torches to apply heat.
  • Install, align, and adjust neck rings, press plungers, and feeder tubes.
Work Context

Work Context information for this career will be available soon.

Work Activities
  • Controlling Machines and Processes — Using either control mechanisms or direct physical activity to operate machines or processes (not including computers or vehicles).
  • Getting Information — Observing, receiving, and otherwise obtaining information from all relevant sources.
  • Monitor Processes, Materials, or Surroundings — Monitoring and reviewing information from materials, events, or the environment, to detect or assess problems.
  • Inspecting Equipment, Structures, or Material — Inspecting equipment, structures, or materials to identify the cause of errors or other problems or defects.
  • Communicating with Supervisors, Peers, or Subordinates — Providing information to supervisors, co-workers, and subordinates by telephone, in written form, e-mail, or in person.
  • Identifying Objects, Actions, and Events — Identifying information by categorizing, estimating, recognizing differences or similarities, and detecting changes in circumstances or events.
  • Making Decisions and Solving Problems — Analyzing information and evaluating results to choose the best solution and solve problems.
  • Documenting/Recording Information — Entering, transcribing, recording, storing, or maintaining information in written or electronic/magnetic form.
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Detailed Work Activities
  • Adjust equipment controls to regulate flow of production materials or products.
  • Adjust temperature controls of ovens or other heating equipment.
  • Operate metal or plastic forming equipment.
  • Inspect metal, plastic, or composite products.
  • Weigh finished products.
  • Measure dimensions of completed products or workpieces to verify conformance to specifications.
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Knowledge

Production and Processing
  • Knowledge of raw materials, production processes, quality control, costs, and other techniques for maximizing the effective manufacture and distribution of goods.
Mechanical
  • Knowledge of machines and tools, including their designs, uses, repair, and maintenance.
Computers and Electronics
  • Knowledge of circuit boards, processors, chips, electronic equipment, and computer hardware and software, including applications and programming.

Skills

Operation Monitoring
  • Watching gauges, dials, or other indicators to make sure a machine is working properly.
Operation and Control
  • Controlling operations of equipment or systems.
Monitoring
  • Monitoring/Assessing performance of yourself, other individuals, or organizations to make improvements or take corrective action.
Speaking
  • Talking to others to convey information effectively.
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Abilities

Rate Control
  • The ability to time your movements or the movement of a piece of equipment in anticipation of changes in the speed and/or direction of a moving object or scene.
Reaction Time
  • The ability to quickly respond (with the hand, finger, or foot) to a signal (sound, light, picture) when it appears.
Perceptual Speed
  • The ability to quickly and accurately compare similarities and differences among sets of letters, numbers, objects, pictures, or patterns. The things to be compared may be presented at the same time or one after the other. This ability also includes comparing a presented object with a remembered object.
Arm-Hand Steadiness
  • The ability to keep your hand and arm steady while moving your arm or while holding your arm and hand in one position.
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Personality

People interested in this work like activities that include ideas, thinking, and figuring things out.
They do well at jobs that need:
  • Achievement/Effort
  • Persistence
  • Initiative
  • Leadership
  • Cooperation
  • Concern for Others
  • Social Orientation
  • Self Control
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Technology

You might use software like this on the job:

Data base user interface and query software
  • Data entry software Hot Technology
Enterprise resource planning ERP software
  • Enterprise resource planning ERP software Hot Technology
  • SAP Hot Technology
Spreadsheet software
  • Microsoft Excel Hot Technology
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