Petroleum Pump and Refinery Operator, Gauger

Also called: Absorption Plant Operator, Board Operator, Boiler House Technician, Control Board Operator, Control Operator

Varies

estimated salary

Petroleum pump system operators, refinery operators, and gaugers operate or control petroleum refining or processing units. May specialize in controlling manifold and pumping systems, gauging or testing oil in storage tanks, or regulating the flow of oil into pipelines.

  • Monitor process indicators, instruments, gauges, and meters to detect and report any possible problems.
  • Start pumps and open valves or use automated equipment to regulate the flow of oil in pipelines and into and out of tanks.
  • Control or operate manifold and pumping systems to circulate liquids through a petroleum refinery.
  • Operate control panels to coordinate and regulate process variables such as temperature and pressure, and to direct product flow rate, according to process schedules.
  • Signal other workers by telephone or radio to operate pumps, open and close valves, and check temperatures.
  • Verify that incoming and outgoing products are moving through the correct meters, and that meters are working properly.
  • Read automatic gauges at specified intervals to determine the flow rate of oil into or from tanks, and the amount of oil in tanks.
  • Operate auxiliary equipment and control multiple processing units during distilling or treating operations, moving controls that regulate valves, pumps, compressors, and auxiliary equipment.
  • Plan movement of products through lines to processing, storage, and shipping units, using knowledge of system interconnections and capacities.
  • Read and analyze specifications, schedules, logs, test results, and laboratory recommendations to determine how to set equipment controls to produce the required qualities and quantities of products.
  • Record and compile operating data, instrument readings, documentation, and results of laboratory analyses.
  • Synchronize activities with other pumphouses to ensure a continuous flow of products and a minimum of contamination between products.
  • Patrol units to monitor the amount of oil in storage tanks, and to verify that activities and operations are safe, efficient, and in compliance with regulations.
  • Maintain and repair equipment, or report malfunctioning equipment to supervisors so that repairs can be scheduled.
  • Collect product samples by turning bleeder valves, or by lowering containers into tanks to obtain oil samples.
  • Inspect pipelines, tightening connections and lubricating valves as necessary.
  • Conduct general housekeeping of units, including wiping up oil spills and performing general cleaning duties.
  • Coordinate shutdowns and major projects.
  • Perform tests to check the qualities and grades of products, such as assessing levels of bottom sediment, water, and foreign materials in oil samples, using centrifugal testers.
  • Prepare calculations for receipts and deliveries of oil and oil products.
  • Lower thermometers into tanks to obtain temperature readings.
  • Clean interiors of processing units by circulating chemicals and solvents within units.
  • Clamp seals around valves to secure tanks.
  • Calculate test result values, using standard formulas.
Work Context

Work Context information for this career will be available soon.

Work Activities
  • Monitor Processes, Materials, or Surroundings — Monitoring and reviewing information from materials, events, or the environment, to detect or assess problems.
  • Identifying Objects, Actions, and Events — Identifying information by categorizing, estimating, recognizing differences or similarities, and detecting changes in circumstances or events.
  • Controlling Machines and Processes — Using either control mechanisms or direct physical activity to operate machines or processes (not including computers or vehicles).
  • Making Decisions and Solving Problems — Analyzing information and evaluating results to choose the best solution and solve problems.
  • Inspecting Equipment, Structures, or Material — Inspecting equipment, structures, or materials to identify the cause of errors or other problems or defects.
  • Getting Information — Observing, receiving, and otherwise obtaining information from all relevant sources.
  • Interacting With Computers — Using computers and computer systems (including hardware and software) to program, write software, set up functions, enter data, or process information.
  • Communicating with Supervisors, Peers, or Subordinates — Providing information to supervisors, co-workers, and subordinates by telephone, in written form, e-mail, or in person.
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Detailed Work Activities
  • Monitor equipment operation to ensure proper functioning.
  • Adjust equipment controls to regulate flow of water, cleaning solutions, or other liquids.
  • Operate pumping systems or equipment.
  • Operate energy distribution equipment.
  • Signal others to coordinate work activities.
  • Watch operating equipment to detect malfunctions.
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Knowledge

Mechanical
  • Knowledge of machines and tools, including their designs, uses, repair, and maintenance.
Mathematics
  • Knowledge of arithmetic, algebra, geometry, calculus, statistics, and their applications.
Public Safety and Security
  • Knowledge of relevant equipment, policies, procedures, and strategies to promote effective local, state, or national security operations for the protection of people, data, property, and institutions.
Education and Training
  • Knowledge of principles and methods for curriculum and training design, teaching and instruction for individuals and groups, and the measurement of training effects.

Skills

Operation Monitoring
  • Watching gauges, dials, or other indicators to make sure a machine is working properly.
Monitoring
  • Monitoring/Assessing performance of yourself, other individuals, or organizations to make improvements or take corrective action.
Reading Comprehension
  • Understanding written sentences and paragraphs in work related documents.
Operation and Control
  • Controlling operations of equipment or systems.
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Abilities

Perceptual Speed
  • The ability to quickly and accurately compare similarities and differences among sets of letters, numbers, objects, pictures, or patterns. The things to be compared may be presented at the same time or one after the other. This ability also includes comparing a presented object with a remembered object.
Problem Sensitivity
  • The ability to tell when something is wrong or is likely to go wrong. It does not involve solving the problem, only recognizing there is a problem.
Selective Attention
  • The ability to concentrate on a task over a period of time without being distracted.
Information Ordering
  • The ability to arrange things or actions in a certain order or pattern according to a specific rule or set of rules (e.g., patterns of numbers, letters, words, pictures, mathematical operations).
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Personality

People interested in this work like activities that include ideas, thinking, and figuring things out.
They do well at jobs that need:
  • Achievement/Effort
  • Persistence
  • Initiative
  • Leadership
  • Cooperation
  • Concern for Others
  • Social Orientation
  • Self Control
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Technology

You might use software like this on the job:

Spreadsheet software
  • Microsoft Excel Hot Technology
Word processing software
  • Microsoft Word Hot Technology
Industrial control software
  • Supervisory control and data acquisition SCADA software Hot Technology
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